Pantec Academy

Reducing Setup Time

Every minute lost during setup is a minute lost in production. The right materials and tools make the difference.

In this guide, we walk you through Pantec's recommended make-ready materials and useful accessories — everything you need to reduce setup time and get your embellishment job running at full quality, fast.

Pantec Training & Support
Training & Support

Setting up jobs — simple or complex

The correct machine setup is decisive for quality, efficiency and tool longevity, whether the job is straightforward or involves a complex multi-stroke application combining foil, embossing and register. Pantec shares this knowledge directly with its customers.

The basics

What setting up a job really means

A job that is set up well starts long before the first stroke. The temperature, pressure, dwell time, foil advance and tool positioning must all be coordinated and reassessed for each substrate, foil and motif.

Simple jobs require a solid understanding of the basics. Complex jobs involving multiple foils, register embossing or combination embellishments demand experience that cannot be gained from reading a manual alone.

Know-how

Experience — passed on directly

Pantec has supported hundreds of production environments, ranging from small label printers to global packaging groups. This experience feeds directly into our practical, machine-specific training programmes, which focus on the real challenges customers face every day.

Our application engineers know more than just the machine; they also understand the typical sources of error, the limits of different substrates and the techniques that transform good results into outstanding ones.

Pantec Training

Pantec offers training for all experience levels — from machine operator to production manager.

Level 1

Fundamentals Training

Machine operation, safety and setting up simple tasks. This course provides the right foundation for new operators working with Pantec systems for the first time.

Level 2

Advanced Training

Complex jobs, troubleshooting and optimisation of running parameters. This course is designed for experienced operators looking to improve quality and efficiency.

On-Site

On-Site Training

Training is carried out directly in your production environment, using your machines, substrates and jobs. It is highly relevant and avoids unnecessary theory.

Remote

Remote Support

Get fast support for urgent questions directly from the Pantec team. Get in touch whenever you need to, without having to wait for a site visit.

Material for Make-Ready

Make-Ready Material

A make-ready is required for all stamping applications. These materials are used to equalise pressure and compensate for irregularities in the job. Our specialists have carefully selected a range of make-ready materials from around the world. Using these materials for your project offers a number of advantages.

Decrease set-up time

Consistent quality and optimum performance

Increasing the lifetime of the stamping tool

Pantec RHINO setup tool — material used to reduce flatbed hot foil stamping changeover time

Phenolic Board

Extremely hard material with an even surface. Mounted on counter pressure plate. Ideal for achieving high quality in stamping jobs. Does not build up static charges and is reusable.
Pantec RHINO setup tool — material used to reduce flatbed hot foil stamping changeover time

Epoxy Board

Solid, semi-transparent material with a slight structure. It is heat-resistant and can handle intense pressure. Recommended for relief stamping, can also be used in flat stamping. The material is very durable.
Pantec RHINO setup tool — material used to reduce flatbed hot foil stamping changeover time

Sheet

Compensates pressure differences for larger areas on the stamping tool.
Pantec RHINO setup tool — material used to reduce flatbed hot foil stamping changeover time

Tissue Paper

Compensates very small pressure differences - selectively or for larger areas.
Pantec RHINO setup tool — material used to reduce flatbed hot foil stamping changeover time

Polyester Foil

Recommended for blind embossing and debossing jobs. Used to cover the counter die, protection against premature wear.
Pantec RHINO setup tool — material used to reduce flatbed hot foil stamping changeover time

Rubber Blanket

Mounted on the counter pressure plate. Levels out tolerances and reduces outgassing. Suitable for embossing textures.
Pantec RHINO setup tool — material used to reduce flatbed hot foil stamping changeover time

Rubber

Mounted on the counter pressure plate. Levels out tolerances and reduces outgassing. Suitable for embossing textures.
Pantec RHINO setup tool — material used to reduce flatbed hot foil stamping changeover time

Teflon Film

It is mounted on the counter pressure plate. This prevents the substrate from sticking to the counter material.
Assistance tool

Additional Useful Items

In addition to the make-ready materials, there are a range of other tools that greatly simplify the setup process and guarantee a high-quality final result.

Pantec RHINO setup tool — material used to reduce flatbed hot foil stamping changeover time

Double-sided tape

Double-sided adhesive tape to apply the patrix to the counter material. Maximum adhesiveness, ideal for long-running jobs.
Pantec RHINO setup tool — material used to reduce flatbed hot foil stamping changeover time

Double-sided tape

The double-sided tape is the optimal width for the hinge mechanism.
Pantec RHINO setup tool — material used to reduce flatbed hot foil stamping changeover time

Patching tape

Commonly used spot make-ready material for hot foil stamping and embossing / debossing.
Pantec RHINO surface temperature gauge for setup verification

Surface temperature gauge

Heat transfer is crucial for an optimal stamping result. With this tool you can make sure you are working at the appropriate setting.
Pantec RHINO setup tool — material used to reduce flatbed hot foil stamping changeover time

Copper brush

Ideally suited for brass or steel dies to remove dust, particles, and foil residue.
Green-translucent high-temperature silicone masking tape for setup

Masking Tape

This is a green, translucent, high-temperature masking tape with a polyester backing and silicone adhesive.
Polishing paste

Polishing Paste

Cleaning and polishing of brass dies.
Pantec RHINO setup tool — material used to reduce flatbed hot foil stamping changeover time

Cleaning liquid

This limonene-based cleaner is designed for cleaning and degreasing metal surfaces, as well as for removing adhesive and ink residues.

Your Pantec Embellishment Team

Pantec Application Department

Application Engineer

Receive expert support for design layouts and technical application queries.
Pantec Service Department

Service Department

Seamless production operations are made possible by expert maintenance, troubleshooting and technical support.
Pantec Spare Parts Department

Spare Parts Department

Genuine parts are delivered quickly to minimise downtime and ensure that production continues uninterrupted.

READY TO CUT YOUR SETUP TIME?

Get faster changeovers, more production time

Talk to our application engineers — they'll show you how RHINO® shortens setup and increases production time in your specific line.

Talk to an expert